Checkweigher Systems
Checkweigher systems are used in various manufacturing, and packaging industries to ensure the accuracy of product weights. They play a crucial role in maintaining product quality, preventing underweight or overweight products from reaching consumers, and ensuring compliance with regulations and industry standards.
We are partnered with Fortress Technology, A leading global inspection equipment manufacturer. Simple Operation, Outstanding Reliability and Exceptional Performance are the core of every system.
Raptor Checkweigher
Fortress Technology
The Raptor is a highly accurate, fully integrated checkweighing system designed explicitly for high-care food production environments.
Precision Weight Verification
Ensures each product meets the required weight standards.
Automatic Rejection System
Detects and removes non-conforming packs to maintain compliance.
Food-Grade Engineering
Designed, engineered, and constructed to the highest care and food-grade standards.
Handles Up to 8 kg
Efficiently processes packaged products up to 8 kg.
Raptor BBK Caseweighing System
Fortress Technology
The Raptor BBK is a highly accurate, fully integrated caseweighing system specifically designed to suit any large bag or case application
Fully Integrated System
Seamlessly fits into your production line for efficient case weighing.
Food-Grade Engineering
Built to the highest hygiene and care standards for safe food and industrial use.
Modular Reject Stations
Automatically removes non-conforming packs to maintain quality control.
Highly Accurate Weighing
Designed for precision, ensuring each large bag or case meets weight requirements.
Raptor Combination System
Fortress Technology
The Raptor is a highly accurate, fully integrated checkweighing and metal detection combination system designed explicitly for high-care food production environments.
High Accuracy Inspection
Ensures precise weight verification and detects metal contaminants.
100% Product Inspection
Can be deployed at any stage to inspect every product reliably.
Seamless Metal Detection Integration
Works with Stealth or Interceptor metal detectors for enhanced protection.
Optimized for High-Care Food Production
Engineered specifically for stringent food safety environments.
Dual Functionality
Combines checkweighing and metal detection for comprehensive quality control.
Compact & Efficient Design
Integrates multiple end-of-line inspections in a single, space-saving system.
Checkweigher Resources
FAQ
What is a checkweigher and what is its primary function?
A checkweigher is a system that weighs products in motion on a conveying line, ensuring each item meets target weight specifications and rejecting those out of range.
What weight accuracy can I expect from the Raptor checkweigher?
The Raptor checkweigher is designed for high accuracy, often capable of detecting weight variances as small as fractions of a gram, depending on the application.
Can the Raptor checkweigher reject over- or under-weight products automatically?
Yes, the Raptor checkweigher can automatically reject items that fall outside your set weight limits, ensuring only compliant products proceed.
What types of products or packaging materials can the checkweigher handle?
The Raptor can handle a wide range of products, from bags, pouches, and cases, as long as they fit within the system’s size and weight capacity.
How fast can the Raptor checkweigher operate while maintaining accuracy?
Depending on configuration, the Raptor can operate at high speeds, often inspecting hundreds of items per minute, without compromising accuracy.
How does the Raptor checkweigher integrate with existing production lines?
Each checkweigher system is engineered to match your specific production requirements, including line height, conveyor speed, and available voltage supply, ensuring seamless integration into your existing processing line. This customized approach minimizes installation time and reduces disruption to ongoing operations.
For facilities with limited space, multi-lane checkweigher systems are also available, maximizing throughput while maintaining a compact footprint.
What kind of reports or data does the Raptor checkweigher provide for quality control?
The Raptor system has powerful real-time data and reporting tools that give you full visibility into your production line.
The system continuously tracks key metrics such as average weight, standard deviation, reject trends, and production throughput, helping you quickly identify inconsistencies and take corrective action before they become costly issues.
With built-in data collection and the optional Contact 4.0 network solution, you can:
- Monitor performance in real time.
- Maintain compliance with food safety and quality standards.
- Generate detailed reports for audits and documentation.
- Identify trends that help reduce product giveaway and improve efficiency.
Advanced communication systems using Ethernet/IP or OPC-UA protocols can also integrate with your plant network, allowing for centralized data access, remote monitoring, and long-term performance analysis.
What maintenance is required to keep the checkweigher running optimally?
The Raptor checkweigher is designed for low-maintenance operation, with a strong focus on hygiene, uptime, and ease of use in demanding food production environments.
Routine maintenance is simple and efficient, thanks to its modular conveyor design and tool-free disassembly. Conveyor sections can be quickly removed, allowing operators to perform fast, thorough cleaning and inspection without extended downtime.
Key maintenance advantages include:
- Tool-free conveyor removal for quick cleaning and sanitation
- Hygienic design with sloped surfaces, reducing product buildup.
- Easy access to critical components, simplifying inspections and servicing.
- Guided system checks, helping verify performance and reject functionality.
Operators can perform daily cleaning and visual inspections, while periodic checks ensure continued weighing accuracy and system reliability. The system’s intuitive interface also makes it easy to monitor performance and identify potential issues before they impact production.